case study value stream mapping

The aim of this article is a practical demonstration of Value Stream Mapping method (VSM) for visualization and rationalization of processes and its use in the context of a real enterprise. ... Production efficiency improvement in batch production system using value stream mapping and simulation: a case study of the roasted and ground coffee ...

In this situation, value stream mapping (VSM) is utilized as a Lean methodology to redesign manufacturing systems. The objective is to develop a VSM as a methodology for Lean implementation in the rope manufacturing industry. The methodology is carried out and examined in a case study of a 12-strand rope production cell.

In recent years, the e-commerce market has grown significantly, and the online retail market has become very competitive. Online retailers strive to improve their supply chain operations to reduce costs and to improve customer satisfaction. Value stream mapping (VSM), a tool created by the lean production movement to identify and reduce errors, losses, and lead time and to improve value-added ...

The purpose of value stream mapping is to maximize value and minimize waste in a number of different ways including: Facilitating clear communication and collaboration. Encouraging continuous improvement of a process. Enabling culture change within an organization. Creating visualizations of delays, excess inventory and production constraints.

PDF | On Jan 1, 2022, Jagdeep Singh and others published Productivity improvement using value stream mapping and simulation - case studies | Find, read and cite all the research you need on ...

Case studies provide real-life examples that can inspire and guide organizations in their own value stream mapping journeys. Conclusion Value stream mapping is a powerful tool for organizations seeking to optimize their processes and drive continuous improvement.

The accumulation of process waste in the production line causes fluctuations, bottlenecks, and increased inventory in workstations disrupting process flow. In this paper, the optimal process flow that will improve productivity using simulated value stream mapping (SVSM) for decision-making to provide consistency, minimise errors and non-value adding times in the implementation phase of VSM in ...

This article describes the application of value stream mapping to analyze and redesign the way of managing the materials procurement stage of a project. A framework based on integrated definition (IDEF) methodology, the stream analysis approach, activity-based costing, and discrete event simulation is presented.

This study investigates the application of value stream mapping (VSM) in the supply chain of an e-commerce retailer on Amazon to reduce waste and improve customer satisfaction. By visualizing the entire supply chain with VSM, the waste was identified in the delivery process from the retailer to the customer. The five-Whys method was then applied to find the root cause of the waste. Furthermore ...

This paper presents a case study that describes the use of Value Stream Mapping (VSM) in the production of steel pipes. Relevant data from this process were collected and analyzed at the start of the project. An initial process was mapped, associated waste was identified, and then future processes were mapped.

Value Stream Mapping (VSM) is a popular and easy tool for visualizing production processes in enterprise. It allows one to eliminate or reduce waste, i.e., activities that do not create added value for the customer. The versatility of this tool allows it to be used in industry. There are theoretical, methodological, and practical aspects encountered by practitioners in developing Value Stream ...

Step 3: Analyze the Current State. Now, let's dive into the analysis of the current state of your value stream. It is crucial to thoroughly assess the existing process to identify bottlenecks, inefficiencies, and areas for improvement. Utilize advanced methodologies such as time-motion studies, process flow analysis, and value analysis to gain ...

While existing studies on lean warehousing have utilized VSM to study a specific type of waste (Chen et al., 2011; Garcia et al., 2004; Garza, et al., 2011), this study extends it to include all types of warehousing wastes and classifies them into seven types (Hines et al., 1999).The article provides a case study along with evidence for improvement schemes for each category of waste before ...

Value Stream Mapping Case Study. We've discussed different industries that use VSM above. To make it concrete for your sales team, let's dive into a case study. Let's say the enterprise sales team at a SaaS company recently completed a value stream mapping exercise. They first mapped their current state, then mapped their future state.

Value Stream Mapping (VSM) is a p encil and paper tool that helps users s ee and understand th e flow. of material and information as pr oducts make their way through the value str eam. VSM has ...

DOI: 10.24425/MPER.2021.137683 Corpus ID: 237998002; Modelling and Simulation the Value Stream Mapping - Case Study @article{Pekarcikova2023ModellingAS, title={Modelling and Simulation the Value Stream Mapping - Case Study}, author={Miriam Pekarcikova and Peter Trebuna and Marek Kliment and Stefan Kral and Michal Dic}, journal={Management and Production Engineering Review}, year={2023 ...

have discussed the application of Value Stream Mapping (VSM) in different industries. Value stream mapping is a lean manufacturing technique used to analyze and design the flow of material and information required to bring a product or service to a consumer (Rother & Shook, 2003). Value stream mapping is a powerful tool that provides a visual

Value Stream Mapping (VSM) is a useful tool to see hidden wastes and sources of these wastes in a manufacturing facility, primarily for discerning between activities that adds value to the process and activities that do not. It is one of the key lean tools used to identify opportunities for eliminating non-value adding activities, reducing ...

Value Stream mapping aim is identified waste in terms of non-value added activities. Current State ... Lokesh Bajpai, "value stream mapping: Case study of assembly process", IJERT, Oct-2012. [7]. Anderes Nielsen, "Getting started with value stream mapping, 2008. [8]. Rother M., J.Shook, "Learning to see", Lean En terprise Institute, 1999

1.3. Value stream mapping To Rother et Shook (2003), value stream mapping does not mean optimize only the parts in the individual processes, but also to consider the larger picture as a whole. But if one really wants to see them with a systemic vision, it will be necessary to go throughout the whole material transformation process and ...

This article describes the application of value stream mapping to analyze and redesign the way of managing the materials procurement stage of a project. A framework based on integrated definition (IDEF) methodology, the stream analysis approach, activity-based costing, and discrete event simulation is presented.

Value stream mapping (VSM) is a tool of Lean manufacturing methods to identify and reduce waste. It describes the production system and the processing time by mapping the business process. This research aims to examine the wastes that occur in the current operations of CSP 50kVA transformers on Production Line 1 using VSM.

Value Stream Mapping as a Lean Production Tool to Improve the Production Process Organization. The second case study considers a Polish company that is one of the largest manufacturers of cupboards in the country. The main problem that the organization has is the lack of innovation to stay competitive in the market (Klimecka-Tatar, 2018).